• Land civil systems

20 Apr 2018

ECA Group supplies nuclear filter changing machines to EDF for its plant in Flamanville

1535 800 467 remotely operated filter changing machine fcm nuclear equipment copyright edf
As part of the construction work of the nuclear Plant Flamanville (FA3) in France, EDF entrusted ECA Group to provide engineering/calculation, material sourcing, manufacturing, transport, final assembly on-site, all construction and quality checks as well as the final documentation for the r emoted replacement of all effluent filters in the treatment building.

The pool water treatment systems in nuclear power plants are equipped with  special filters which need to be  replaced once certain radiation limit values have been reached. For protection against  radiation, a remotely controlled shielded filter replacement apparatus is used for replacing filters.

To perform such a mission, ECA Group developed and provided a  remotely operated filter changing machine (FCM) for the replacement of these filters. Being remotely operated, the machine  replaces and transports contaminated filters for processing while  protecting the personnel from  radiation exposure and contamination. This solution successfully passed the  Site Acceptance Tests (SAT) and was  installed inside the nuclear plant, which is expected to be fully operational before the end of 2018.

ECA Group was selected by EDF for its  ability to design innovative robotic solutions able to answer to very  specific and tailor-made technical requirement, as well as its cost-effectiveness.

About Remotely operated filter changing machine

ECA Group has designed and manufactured  special device dedicated to nuclear installations for remotely replacement of filters inside the effluent treatment building.  The Remotely operated filter changing machine

allows to  set up a new filter and to transport contaminated filter for waste processing while insuring the  safety of the personnel from  radiation exposure and  contamination

The machine positions itself  above the filter to be replaced.

  • One mast handles to  remove the cartridge  shield cover.
  • The first mast  secures the cartridge  shield cover.
  • The second mast  removes the spent filter.
  • The third mast  deposits the new filter

In its end position, the filter replacement unit places the spent fuel cartridges in a  drum shield for further transport to the waste treatment plant for processing.  All functions such as positioning, rotation, lifting, lowering, including the opening and closing of the shield cover are  remotely controlled by the FCM control system, thus eliminating the need for any additional operating equipment and minimizing the operator’s exposure to radiation.

The machine is specifically designed to ensure  full containment throughout each phase of the filter replacement process. 

About EPR Flamanville 3 nuclear Plant

Following an initial preparatory phase involving earthworks and excavation in 2006, the construction work on the EPR nuclear plant began in December 2007. The plant is due to be fully operational in 2018. It will be the first in the series of a new generation of nuclear reactors. EPR reactors are being built in France to invest in new generation capacity in order to secure electricity supply.

It marks an essential step in the process of replenishing EDF's nuclear fleet. The EPR will incorporate all the recent technological advances in the areas of nuclear safety, environmental protection, technical performance and economic efficiency, delivering safe and competitive power without emitting greenhouse gases.

1535 800 467 remotely operated filter changing machine fcm nuclear equipment copyright edf

ECA Group's remotely operated filter changing machine - Photo courtesy by EDF